Handle Grip and Process for Making Same

ABSTRACT

A handle grip and process for making such handle grip. The handle grip comprises a cording arranged in a spaced knotted configuration around and along a handle. The spaced knotted cording is first entirely covered with a permeable woven layer. The permeable woven layer is covered with a hardener that permeates the woven layer and secures the woven layer and cording to the handle in water-tight fashion.

FIELD OF THE INVENTION

This invention generally relates to handles for tools and otherimplements, particularly those against which significant forces areapplied or those which are utilized in dirty, contaminated, or slipperyenvironments.

BACKGROUND OF THE INVENTION

Accessories or treatments for handles which enhance a user's ability toengage them are well known in the art. Generally, a handle “grip” is adevice or apparatus that improves the handle user's “grip” onto thehandle, that improvement being increased hand purchase and pressure onthe handle. Considering most handles, for hand tools or other devices,are substantially cylindrical and made of non-deforming materials (e.g.,wood, metal) which do not by default conform to the complex contour ofthe interior of person's closed hand, users often desire some implementplaced onto the handle so that the tool or device is used effectively.Moreover, where a tool is heavy or otherwise requires significant forceto operate, or where a tool is typically utilized in dirty or otherenvironments where the friction between the user's hand(s) and thehandle is often compromised, a handle grip may be essential for thetool's safe operation. In dirty or contaminated environments, there is aparticular need for handle grips to (i) give the tool user's hand(s)maximum purchase on the handle and (ii) resist destruction from theuser's use of the tool handle in those environments.

Certain examples in the prior art help illustrate common limitations andweaknesses. U.S. Pat. No. 1,017,565 discloses a Grip or Handle. Thisreference describes a grip comprised of a flattened rubber tube that isspirally wound around a shaft. The rubber tube flattens as it is kept inspirally-wrapped tension around the shift and forms radially-symmetricalgrooves between successive wraps. Not only is the disclosed grip notdesigned to conform to the asymmetry of a human hand's purchase on ashaft, but it is not designed to resist any significant force or to beutilized in any excessively dirty or contaminated environment.

U.S. Pat. No. 5,267,487 discloses a Vibration Handle Grip and Processfor Making Same. This reference discloses a grip comprising a vibrationdamping polyurethane elastomer surrounding a handle. The vibrationdamping elastomer is overlaid with a tack-free elastomercoating-impregnated tubular sleeve. The reference does not disclose anyfeature(s) improving hand purchase on a provided handle; rather, theelastomeric firmaments and coatings are designed to attenuate vibrationgenerated from the tool as experienced by the user's hand(s). Thereference in fact acknowledges that vibration damping function exhibiteddoes not lend itself to supporting heavy use, as the materials necessaryfor vibration damping are generally less durable.

U.S. Pat. No. 5,343,776 discloses a Handle Grip Cover and Process forMaking Same.

The grip disclosed is formed by placing a tubular material over anon-stick (shaft) surface, impregnating the tubular material with anelastomer, curing the material, and then removing the cured grip fromthe non-stick surface to be re-applied to a desire handle after beingtrimmed to a desired length. The reference does not disclose anysub-structure which might conform to hand anthropometrics, and thereference does not disclose any treatment of the grip which might renderit durable beyond the physical characteristics of the tubular material.

U.S. Pat. No. 5,511,445 discloses a Flexible Hand Grip for Handles. Thegrip disclosed comprises a foam layer sandwiched between a rubber layerand fabric layer, the laminated combination being wrapped around ahandle and securing against itself with hook-and-loop edges. Thereference does not disclose any structure within the layers which mighthelp a user's hand gain purchase on the grip, and this the enshroudedhandle, not does it disclose any hardening process or feature which iswear-resistant.

U.S. Pat. No. 5,797,813 discloses a Handle Grip. The grip disclosed is astrip of polyurethane bonded to a strip of felt, the strips having edgesthat, when the grip is spirally wound around a handle, form awater-retarding joint to protect the adhesive which binds the grip tothe handle (e.g., golf club). The polyurethane layer and felt layer haveclosed and open pores, respectively, which enable the grip to slightlydeform to hand pressure. However, the reference does not disclose anysubstructure against which a user's hand may create additional purchasenor does the reference disclose any hardening or wear-resistant feature,the intended use for the grip being for golf clubs and tennis racquets.

U.S. Pat. No. D426,450 discloses a Handle Grip. The grip appears to be,essentially, two series of ridges on either side of an Allen wrench-typemulti tool. While the ridges do appear to allow for a user's fingers tomore-securely grip what might otherwise be flat surfaces on the sides ofthe tool, no hardening or wear-resistance is disclosed. Moreover, theridges do not appear to be oriented in such a way as to maximize thepurchase of a human's fingers around the tool given the typical size ofhex wrench key.

A review of the prior art reveals that existing handle grip technologyis not designed in any fashion comprehensive of hand purchase anddurability considerations. Indeed, the cited references remark on how,generally, grip durability treatments are difficult to apply andexpensive. While no handle grip will be indestructible under allconditions, an object to any such article is to be as durable aspossible while maximizing grip performance.

Generally, the present invention's innovations, as the DetailedDescription will elaborate, address the shortcomings of the prior artwithout sacrificing the configuration requirements necessary to ensurethe invention's near-universal handle compatibility.

BRIEF SUMMARY OF THE INVENTION

The present invention is a handle grip comprising a sequence of spacednodular cording along the handle's length. A woven layer covers thespaced cording and exposed handle. A hardener is applied to andpermeates the woven layer, securing the cording and woven layer togetherand against the handle in water-tight fashion.

BRIEF DESCRIPTION OF THE FIGURES

The accompanying figures and drawings, incorporated into and formingpart of the specification, service to further illustrate the presentinvention, its various principles and advantages, and its varyingembodiments:

FIG. 1 illustrates an exemplary handle grip applied to the handle of aHalligan bar.

FIG. 2 illustrates a close-up view of an exemplary handle grip appliedto the handle of a Halligan bar.

FIG. 3 illustrates a close-up view of an exemplary handle grip appliedto the handle of an axe.

FIG. 4 illustrates a cross-sectional view of an exemplary handle gripapplied to the handle of a baseball bat.

DETAILED DESCRIPTION

Provided is a handle grip. The handle grip first comprises a cord(alternatively, “cording”) wrapped around the handle to which the gripis to be applied. The cord is configured around the handle in a seriesof knots tied against the handle whereby spaces are created between theknots. FIG. 1 illustrates an exemplary application of the handle grip. Ahandle with substantial radial symmetry 100 is provided. Cording 101 iswrapped around the handle 100, with knots 102 tied along the length ofthe handle. The knots 102 are arranged to create spaces 103.Alternatively, knots may be eschewed where the cording is sufficientlythick such that hand purchase is improved without the cording build-upcreated by the knot creation.

FIG. 2 provides a close-up view of the exemplary handle gripconfiguration in FIG. 1. A handle with substantially-radial symmetry 200is provided. Cording 201 is wrapped around the handle 200 along itslength. A series of knots 202 are tied along the handle length, creatingspaces 203. A woven layer 205 is applied on top of the cording 201 alonga length of the handle 200 inclusive of the handle covered by thecording. A hardener 205 is applied to and permeates the woven layer 204,sealing the woven layer and enshrouded cording 201 and knots 202 frommoisture.

FIG. 3 illustrates another exemplary handle grip configuration. A handlewith radial asymmetry 300, in this case a fire axe handle, is provided.Cording 301 is wrapped along a useable length of the handle, tied into aseries of knots 302. Spaces 303 are created between the knots. A wovenlayer 304 is wrapped along a length of the handle inclusive of and overthat which is covered by the cording 301. A hardener 305 is applied tothe woven layer

FIG. 4 illustrates another exemplary handle grip configuration. A handle400, in this case, a baseball bat, is provided. A plurality of thickcording rings 401 circumscribe the handle 400 along its length to createa plurality of spaces 402. A plurality of shock absorbing layers 403 aredisposed on the spaces circumscribing the handle 400. A woven layer 404containing an adhesive 407 is wrapped along the length of the handle 400sufficient to cover the plurality of cording rings 401, spaces 402, andshock absorbing layers 403. A hardener 405 is applied to permeate thewoven layer 404 to harden and affix the woven layer 404 over theplurality of cording rings 401, spaces 402, and shock absorbing layers403 and against the handle 400. Particulate material 406 exists withinthe hardener coating 405 to improve friction between the user's hand orglove and the handle grip.

The cording can be made from rope, twine, high gauge metal wire,paracord, nylon, polymer braid, or similar materials or tubing madetherefrom which, which configured into a rope-like line, havesubstantial thickness. The knots may be west county whipping knots,variations thereof, or other knots which create a tactile ridge abovethe surface of the handle and allow the handle grip applier to space theknots apart. Knot spacing is variable, although spacing between 1″ and1.5″ to allow for human fingers, which may be gloved, to rest in thespaces which gripping the handle is optimal.

The woven layer may be cloth, polymer fabric, fiberglass, metal mesh, orother flexible materials, in tape or sheet configuration which arepermeable. The woven layer may incorporate a separate adhesive withwhich the woven layer can adhere to the handle surface.

The hardener is, generally, a liquid emulsion containing acrylic, vinyl,or polymer components, which may include anti-slip particulate added asdesired to improve friction between the handle grip surface and theuser's hand. The anti-slip particulate may be silica, polymeric,acrylic, carbide, corundum, and other durable particulate matterreadily-integrated into the hardener matrix. The hardener iswater-impermeable to prevent degradation of the underlying elements(e.g., the woven layer).

The shock absorbing layer may be a rubber-type material such as nitrileor vinyl, neoprene foam, or other flexible material which acts toattenuate shock and vibration between the handle and the user's hands.

While the handle grip invention has been described with reference tocertain embodiments, various modifications thereof will be apparent tothose skilled in the art without departing from the scope of theinvention.

I claim,
 1. A handle grip comprising a handle; at least two lengths ofcording circumscribing the handle forming at least one space between theat least two lengths of cording; a woven layer; and a liquid hardener.2. The handle grip of claim 1, wherein the at least two lengths ofcording are tied into at least two knots along a length of the handle.3. The handle grip of claim 2, wherein the at least two knots are westcounty whipping knots.
 4. The handle grip of claim 1, further comprisinga shock absorbing layer disposed onto the handle within the at least onespace.
 5. The handle grip of claim 1, further comprising an adhesivelayer.
 6. The handle grip of claim 1, wherein the woven layer is madefrom a material selected from the group consisting of cloth, polymerfabric, fiberglass, and metal mesh.
 7. The handle grip of claim 1,wherein the liquid hardener contains anti-slip particles.
 8. The handlegrip of claim 1, wherein the woven layer is impregnated with anadhesive.
 9. A method of making a handle grip, comprising the steps of:providing a handle; circumscribing the handle at least twice with atleast two lengths of cording to create at least one space; applying awoven layer around the at least two lengths of cording; and applying aliquid hardener.
 10. The method of claim 9, further comprising the stepof tying at least two knots with the at least two lengths of cordingalong a length of the handle.
 11. The method of claim 10, wherein the atleast two knots are west county whipping knots.
 12. The method of claim9, further comprising the step of disposing a shock absorbing layer ontothe handle within the at least one space.
 13. The method of claim 9,further comprising the step of applying an adhesive layer.
 14. Themethod of claim 9, wherein the woven layer is made from a materialselected from the group consisting of cloth, polymer fabric, fiberglass,and metal mesh.
 15. The method of claim 9, further comprising the stepof applying anti-slip particles onto the liquid hardener.
 16. The methodof claim 9, wherein the liquid hardener contains anti-slip particles.17. The handle grip of claim 1, wherein the at least two lengths ofcording are rubber rings.
 18. The method of claim 9, wherein the atleast two lengths of cording are rubber rings.